In the manufacturing of steel structures, pressure vessels, bridges and shipbuilding, long weld seams, spatial curved seams and large-size workpiece welding have always been difficult production problems. Welding Manipulator is the key automated welding equipment that realizes multi-dimensional precise movement of welding torches. When matched with Welding Positioner, it can complete all-round welding of complex workpieces and has become indispensable machinery in heavy-duty manufacturing.
Jinan Xinhao Welding Technology Co., Ltd. specializes in the R&D and manufacturing of Welding Manipulator, providing customized automatic welding solutions for global customers in different industries.
A standard Welding Manipulator consists of base, column, telescopic arm, slewing mechanism and intelligent control system. It supports four-direction movement including lifting, stretching, slewing and transverse moving, featuring large working range and high flexibility. According to structural type, it can be divided into fixed type, mobile rail type, gantry type and cantilever type. The stroke ranges from 1m to 10m to adapt to different workpiece sizes. Adopting servo motor and precision guide rail transmission, the manipulator runs smoothly with repeated positioning accuracy up to ±0.1mm, ensuring uniform and beautiful weld formation.
Jinan Xinhao focuses on practicality and durability in designing Welding Manipulator. The whole machine adopts high-strength profile welding and aging treatment to ensure high rigidity and small deformation. The PLC and touch screen control system is simple to operate, supporting automatic welding, manual fine adjustment and program presetting. It can perfectly link with Welding Positioner and welding roller frame to form a fully automatic welding production line. Our equipment is compatible with submerged arc welding, MIG/TIG welding and fits carbon steel, stainless steel and aluminum alloy materials.
The combined application of Welding Manipulator und Welding Positioner brings outstanding advantages in actual production. The positioner adjusts the workpiece to the best welding angle, while the manipulator controls the welding torch to move along the preset track. It realizes unmanned continuous welding for circumferential and longitudinal seams. For pressure vessel cylinder welding, the combined system greatly shortens production cycle and improves weld consistency.
All Jinan Xinhao Welding Manipulator have passed ISO9001 and CE certification. Our products are exported to Southeast Asia, the Middle East, Europe and South America, winning high recognition from overseas clients. The company provides one-stop services including pre-sales solution design, manufacturing, installation, commissioning and technical training.
In the future, Jinan Xinhao will integrate intelligent sensing and visual positioning technology to further upgrade the intelligence level of Welding Manipulator und Welding Positioner, creating greater economic value for global manufacturing enterprises.
Keywords: Welding Manipulator, Welding Positioner, automatic welding center, steel structure welding
